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GridTune

Surface patterning technology

GridTune is a software application designed to apply micro patterns to the 1-bit files used to create flexographic printing plates. This technology is particularly effective in larger solid areas, where a pattern of holes is introduced to create a rougher surface on flat tints and dark tones. Using a specific set of patterns in a particular size creates the necessary escape cavities and optimizes the ink transfer and laydown for solids.

By enhancing the surface texture of the dots, GridTune ensures a more consistent and efficient ink transfer, thereby reducing cleaning stops and eliminating common print defects.

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ECO3 Grid Tune example 1200x800
ECO3 Grid Tune 6 patterns 1200x800
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  • For brand owners

    • Consistent print results
    • Better print contrast and improved tonal range
    • Brighter colors with a bigger gamut
    • Crispier text and superb reproduction of reversed fine lines and text
  • For printers, convertors and reproshops

    • Higher quality prints 
    • Reduced costs thanks to less ink being needed
    • Increased productivity due to fewer cleaning stops being needed

Consistent ink transfer

This enhances color accuracy and print uniformity, minimizing defects and downtime.

Increase ink densities

This allows the use of less voluminous anilox rolls and delivers high opacity with white ink. Even with higher densities, solids still remain smooth.

Reduces the risk of mottling

An uneven distribution of ink can make prints look splotchy or clouded, lacking a crisp, uniform appearance. GridTune creates a roughened surface on the plate that reduces the risk of mottling.

Eliminates TEV artefacts

During ink transfer, a vacuum near the trailing edge of printed surfaces can create visual artefacts, with the printed image appearing lighter or void of ink. Since GridTune improves ink transfer, it can prevent such trailing edge void (TEV) artefacts.

Reduces the need for cleaning stops

Better ink transfer leads to fewer cleaning stops. This not only improves efficiency and productivity, it also reduces waste.

Integrated in ECO3's workflow solutions

GridTune is an integral part of the ECO3 Amfortis workflow for packaging and label printing. It can also be used in PlateAssembler, our software for combining multiple jobs or separations on a single flexo plate.

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Download your free magazine

ECO3 Solutions magazines highlight industry trends and our latest products and services. These 16- and 20-page PDF magazines are available in three editions aimed at commercial and packaging printers, flexo printers and newspapers. The magazines are offered in English, French, German, Portuguese and Spanish.

Download your magazine